Facility Monitoring
XyloZero
Overview
XyloZero is a facility monitoring platform that reads acoustic, vibration, and environmental signals in real time.
It detects anomalies early with edge inference at the field gateway and integrates with existing PLC/SCADA systems.
It analyzes acoustic, vibration, temperature, and PLC/Drive data together and notifies operators of anomaly events and inspection priorities.
Field challenges
Equipment failures often become apparent only after a stoppage. Reducing unplanned downtime requires continuous anomaly detection and predicting when maintenance is needed.
How it works
XyloZero connects acoustic, vibration, and environmental sensors to field equipment, runs real-time inference at the edge, and delivers results to operators through dashboards, alerts, and reports. It reads PLC/Drive operating data alongside those signals and uses operating state to select valid analysis windows.
- Signals
- High-frequency audio, vibration, temperature, and environmental signals, current and operating signals, PLC/Drive data
- Deployment
- Field gateway with control dashboards, alerts, reports, and maintenance-system integration
Key capabilities
- Continuous real-time equipment condition monitoring
- Acoustic and vibration anomaly detection
- Environmental condition tracking
- Edge/on-device inference for low-latency alerts
- Integration with existing PLC/SCADA systems
- PLC/Drive operating-data integration
- Analysis window selection by operating state
- Inspection-priority and action support
Deployment goals
- Earlier detection of anomalies
- Inspection priorities
- Better-timed maintenance
- Reduced risk of unplanned stoppages and safety incidents
Frequently asked questions
- What signals does XyloZero use?
- It collects acoustic, vibration, and environmental signals in real time for anomaly detection.
- What equipment can we start with?
- We assess equipment with measurable condition signals, including motors, bearings, gearboxes, conveyors, cranes, pumps, fans, and compressors.
- Do we need to replace the existing PLC or control system?
- No. We review field interfaces and connect XyloZero to existing PLC/Drive data, dashboards, alerts, and maintenance workflows. Results are delivered via dashboards, alerts, and reports.